What are the characteristics of CCD asynchronous contraposition die cutting machine?

CCD asynchronous contraposition die-cutting machine is an advanced die-cutting equipment, which is often used in electronics, packaging and other industries. The following are its characteristics:

High precision alignment

Visual recognition system: Equipped with CCD (Charge Coupled Device) visual recognition system, it can quickly and accurately identify the positioning marks or patterns on materials. Through high-precision image acquisition and processing technology, the alignment accuracy can be controlled in a very small range, generally reaching ±0.05mm or even higher, ensuring the accuracy of die-cutting position and meeting the production demand of products with high requirements for accuracy.

Automatic alignment function: it has automatic alignment function. During die cutting, the system will automatically adjust the position of the tool or material according to the identified mark position to realize accurate alignment die cutting. Without frequent manual intervention, the error caused by human factors is reduced, and the production efficiency and the stability of product quality are improved.

Asynchronous die cutting technology

Independent drive system: asynchronous drive technology is adopted, and the tool and material transportation are controlled by independent drive systems respectively. According to different material characteristics, die-cutting process requirements and production speed, the moving speed of the cutter and the conveying speed of the material can be flexibly adjusted, so as to achieve the best matching state between them and improve the efficiency and quality of die-cutting.

Efficient production capacity: In the asynchronous die-cutting process, the movement of tools and materials can be independent of each other to a certain extent, realizing continuous die-cutting operations. Compared with the traditional synchronous die-cutting machine, it can effectively reduce the idle time and pause times of the equipment, greatly improve the production efficiency, and has obvious advantages, especially when dealing with large quantities of die-cutting tasks with complex shapes.

Multifunctional and flexible

A variety of die-cutting methods: support a variety of die-cutting methods, such as full cutting, half cutting, indentation, etc., which can meet the die-cutting needs of different products. By adjusting the parameters such as the depth, pressure and trajectory of the tool, it is easy to realize diversified die-cutting processing of products with different materials and thicknesses.

Customizable configuration: the parameters and functions of the equipment can be customized according to the specific needs of users. Users can choose different cutter types, die-cutting speed and feeding methods according to their own production technology and product characteristics, so that the equipment can better adapt to individual production needs and improve the applicability and cost performance of the equipment.

Simple and intelligent operation

Friendly man-machine interface: equipped with intuitive man-machine interface, easy to operate. Operators can easily set various die-cutting parameters through the touch screen, such as die-cutting size, speed, pressure, etc., and can also monitor the running status of equipment, production data and other information in real time. The interface design is simple and clear, and even people without rich operation experience can get started quickly.

High degree of automation: it has a high degree of automation function, and the whole process can be automated from material feeding, positioning, die cutting to blanking. The manual operation links are reduced, the labor intensity is reduced, and the stability and consistency of production are improved. At the same time, the equipment also has the function of automatic fault detection and alarm, which can find and prompt the problems in the process of equipment operation in time, which is convenient for maintenance personnel to quickly check and repair.

High stability and reliability

High-quality mechanical structure: It adopts durable mechanical structure design, and the machine body has strong rigidity, which can withstand the impact and pressure generated in the process of high-speed die cutting and ensure the stable performance of the equipment during long-term operation. The key components are made of high-quality materials and advanced manufacturing technology, which improves the reliability and service life of the equipment.

Advanced control system: equipped with advanced control system, it has good anti-interference ability and stability. It can accurately control the movement of the cutter and the transportation of materials, and ensure the accuracy and consistency of the die-cutting process. At the same time, the system also has the function of data storage and traceability, which can record the operating parameters and production data of the equipment, which is convenient for users to carry out production management and quality traceability.